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PPT文档演模板2022/11/15i2生产计划与排程i2生产计划与排程PPT文档演模板i2生产计划与排程Agenda•WhatIsRhythmFactoryPlanner(FP)•RhythmFPArchitecture•RhythmFactoryPlan

ner(FP)PlanningConcept•RhythmFPfeaturesPPT文档演模板i2生产计划与排程WhatIsRhythmFactoryPlanner(FP)?PPT文档演模板i2生产计划与排程WhatIsRhythmF

actoryPlanner(FP)•FactoryPlannerusestheinformationfromtheexistingtransactionsystem(ERP)toprovideintelligentdecisionsupportcapabilityinPlanningan

dScheduling•FactoryPlannerprovidesaglobalintegratedview•Purchasing•OrderEntry•Shipping•MRP•FactoryPlanner•FloorControl•Data•Decisions&DataPPT文档演模板i2

生产计划与排程WhatCanRhythmFPDo?•FactoryPlannerprovidesasystematicandconstraint-basedplanningconcept•FactoryPlannercanhelptominimizethecurrentad-hocp

lanningprocess•FactoryPlannercanquicklyrevealtheproductionconstraint,whichisalmostimpossiblefortraditionalplanningprocessP

PT文档演模板i2生产计划与排程RhythmFPArchitecturePPT文档演模板i2生产计划与排程RhythmFPArchitecture•Client-ServerArchitecture•Boths

erverandclientprocessescanrunonWindowsNTmachines•Mayrunserverandclientonseparatemachines•Useexistingdata(fromTriton

andSFCS)•MemoryResident•Multi-UsercapabilityPPT文档演模板i2生产计划与排程RhythmFPArchitecture(cont.)•Rhythm•FPClient•Rhythm•FPClient•Rhythm•FPClient

•DataFiles•Rhythm•FPServer•Rhythm•FPServer•Production•Planner•Material•Planner•Report•Reader•Production•Server•What-if•ServerPPT文档演模板i2生产计划与排程R

hythmFPFramework(Input&Output)•Rhythm•FPServer•Demand•ProductStructure:•Partnumber•BOM•Routings•FactoryModel:•Resources•ResourceCalendar•Materia

lAvailability:•UnassignedInventory•P.O./VendorInfo.•WIP•OtherInformation:•Tools•...•ProductionPlan:•Capacity•MaterialPPT文档演模板i2生产计划与排程RhythmFPFrame

work(cont.)•FPrequiresACCURATEandSUFFICIENTdatainput(garbagein&garbageout)•Openloopplanningprocessinthefirstphase•Plannersexecutetheproductionplan

basedonFP’ssuggestionPPT文档演模板i2生产计划与排程BasicFPDataObjects•BOMdata•Demandorderdata•Partnumberdata•Unassignedinventory

data•Supplierpartdata•Resourcedata•RoutingdataPPT文档演模板i2生产计划与排程MoreFPDataObjects•Wipdata•Operationresourcedata•Resourcecalendardata•Vendorcalendar

data•VariablecapacitybucketsizedataPPT文档演模板i2生产计划与排程FPOutputFiles•Criticaldeliverydata•PurchaseorderEDCrecommend

ations•Manufacturingorderdata•Plannedstarttimes•Procurementdata•Procurementbypartdata•etc.PPT文档演模板i2生产计划与排程FPDataObjectsRela

tionship•DemandOrders•&ForecastOrders•BOM•Unassigned•inventory•Routingdata•VendorInfo•Resourcedata•Resource•calendardata•WIPdata•Finishe

dGoods•PartNumbers•MfgOrdersPPT文档演模板i2生产计划与排程RhythmFPPlanningConceptPPT文档演模板i2生产计划与排程FPPlanningConcept•BTO(Build-to-order)

engine:useDemandsasthedrivertocreateplan•Considerbothmaterialandcapacityconstraintsatthesametime•ConsiderbothSalesOrdersandForecastsasth

edemandinputwithdifferentpriorities•StartasanInfiniteCapacityPlanandprogresstoaFiniteCapacityPlanPPT文档演模板i2生产计划与排程

FPPlanningConcept(cont.)•MaterialsareassignedaccordingtotheBOMexplosionfromthefinishgoodlevel–alsoconsiderTimefactors•RawMaterials(ProcuredParts)ares

uppliedbyon-handinventoryorP.O.fromvendors.•Manufacturedparts(finishgoodsandintermediateparts)aresuppliedbyWIPormanufacturingorders(work

orders).PPT文档演模板i2生产计划与排程ProcessFlowinFP•InfiniteCapacityPlanning•FiniteCapacityPlanning•CAO(constraintanchoroptimization)•DetailSched

uling•IdentifyMaterialandCapacityProblems•FixMaterialProblems•AttempttofixCapacityProblems•CreatedetailedschedulesPPT文档演模板i2生产计划与排程FPInfinite

CapacityPlanning(ICP)•Buildfactorymodelphase•InventoryAssignmentphase•Plannedstarttimephase•Capacityutilizationphase•Presentsplanthroughuserinterf

ace(client)PPT文档演模板i2生产计划与排程ICP--BuildFactoryModel•Readfilesintomemoryandcreateresidentmemorymodel–FileformatsinSpecFiles•Doconsisten

cycheckingPPT文档演模板i2生产计划与排程ICP--InventoryAssignment•ExploreBillofMaterials–DeterminesBOMconfigurationandroutingassignments–Createsman

ufacturingorderstosatisfydemands•Netrequirementsforrawmaterialsandsub-assembliesagainston-handinventoryandWIP(Work-I

n-Process)–CreatesmaterialrequirementsPPT文档演模板i2生产计划与排程ICP--InventoryAssignment(cont.)•BackwardSchedule–Definition:LatestPossible

StartTime(LPST)-thelatestdateamanufacturingtaskcanbeginandstillcompleteontime–LPST=TaskDueDate-TaskProcessingtime–Calcu

latestheLPSTforeachmanufacturingtask–EachmanufacturingtaskwillhaveaLPST–Softconstraint:violateLPSTconstraintwill

deterioratetheorder-fulfillmentperformancePPT文档演模板i2生产计划与排程ICP--InventoryAssignment(cont.)•BackwardSchedule•Subassemb

ly1•R.W.#1•R.W.#2•Sub•assembly2•Computer•Order•DueDate•TaskDue•Date(LPST)•LPST•LPST•Mfgorder#1•Mfgorder#3•Mfgorder#2PPT文档演模板i2生产计划与排

程ICP--InventoryAssignment(cont.)•InventoryAssignment–Prioritizedemandorders(duedate,priority,quantity)–Sortprioritizeddemandorders–Sortpartsfromend-

itemtorawmaterials–Calculatedemands–AllocatesuppliesPPT文档演模板i2生产计划与排程ICP--InventoryAssignment(cont.)•ForwardSche

dule–Definition:EarliestPossibleStartTime(EPST)-theearliestdatethatamanufacturingtaskcanbegin(constrainedby

materials)–EPST=max(ServerStartTime,MaterialAvailableTime)–CalculatestheEPSTforeachmanufacturingtask–Eachmanufacturingtaskwillha

veanEPST–Hardconstraint:productioncannotbestartedwithoutmaterialsavailablePPT文档演模板i2生产计划与排程ICP--Inventory

Assignment(cont.)•Sub•assembly1•R.W.#1•R.W.#2•Computer•OrderCompletion•Time•MaterialAvailable•Time(E

PST)•EPST•EPST•Mfgorder#1•Mfgorder#3•Mfgorder#2•ForwardSchedule•Sub•assembly2PPT文档演模板i2生产计划与排程ICP--PlannedStartTime•Assi

gnPSTforeachtask•Definition:PlannedStartTime(PST)istheexpectedstartdatethatataskwillbegintakingmaterialavailabilityin

toconsideration•Calculation:PST=max(EPST,LPST)•EachmanufacturingtaskwillhaveaPST•PSTvaluesmaybeoverridenthroughtheuserinterfacePPT文档演模板i2生产计划

与排程ICP--CapacityUtilization•Determinebucket(operationtimeinterval)configuration--fromvariablecapacitybucketsizedata•Calculatec

apacityforeachbucket--fromresourcecalendardata•CalculateworkloadineachbucketbasedonPSTandruntimeofeachtaskPPT文档演模板i2生产计划与排程FPFiniteCapacityPl

anning•Identifytheconstrainedresources•BalanceandoffloadloadsforconstrainedresourcesinaGLOBALview(Globaloptimi

zation)•Planbasedonflexiblestrategyoptions(e.g.MinimizeWIP)•RespondquicklyPPT文档演模板i2生产计划与排程FPDetailScheduling•Schedulebasedonflex

iblestrategyoptions(e.g.FIFO)•Abletospecifytheschedulinghorizon•Abletogenerateaglobaloptimizedproductionschedule•Generatethedisp

atchlistforexecution•IntelligentschedulingalgorithmandresultsPPT文档演模板i2生产计划与排程Howtomakeitsuccessful•User-ownproject•TrustandCoop

eration•Whatareourgamerules?–Forecast/Acceptance,S/O,P/O,etc.–Thinkingoffuture,reasonableprocedures•DataClean-up–Shouldbestartedfromtheverybeginni

ng–Where,when,who,how,etc.•etc.PPT文档演模板i2生产计划与排程RhythmFPFeaturesPPT文档演模板i2生产计划与排程ListofSomeFeatures•TransferBatching•Manufacturin

gLotSizing(CMO)•ProcurementLotSizing•WIPReporting•AdvancedScheduler(AS)•DueDateQuoting•BatchClient•Alternates–AlternateParts–AlternateResources–Alt

ernateRouting•ECNEffectivity–Dateeffectivity–Use-upeffectivity•Sequence-DependentSetups•ResourceModelingPPT文档演模板i2生产计划与排程UsingRhythmFPPPT文档演模

板i2生产计划与排程UsingFP--BasicUIentities•Problemwindows•Reports•Demandorders•Demandorderplan•Mfgorders•Mfgorderplan•PartbufferPPT文档演模板i2生产计划与排程UsingFP--Pro

blemWindows•FPhastheoutstandingproblemanalyticalcapabilities–Shortorderproblem–Lateorderproblem–Capaci

tyshortageproblem–Materialshortageproblem–LatemanufacturingpartsproblemPPT文档演模板i2生产计划与排程UsingFP--ProblemWindows(cont.)PP

T文档演模板i2生产计划与排程UsingFP--FPreports•Criticaldeliveryreport•PurchaseorderEDCreport•Procurementreport•Latematerialreservations

•Masterschedule•ResourceloadPPT文档演模板i2生产计划与排程UsingFP--DemandordersPPT文档演模板i2生产计划与排程UsingFP--DemandOrderPlanPPT文档演模板i2生

产计划与排程UsingFP--MfgOrdersPPT文档演模板i2生产计划与排程UsingFP--MfgOrderPlanPPT文档演模板i2生产计划与排程UsingFP--PartBufferPPT文档演模板2022/11/15i2生产计划与排程演讲完毕，谢谢听讲!

再见，seeyouagain