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PPT文档演模板2022/11/15i2生产计划与排程i2生产计划与排程PPT文档演模板i2生产计划与排程Agenda•WhatIsRhythmFactoryPlanner(FP)•RhythmFPArchitecture•RhythmFacto

ryPlanner(FP)PlanningConcept•RhythmFPfeaturesPPT文档演模板i2生产计划与排程WhatIsRhythmFactoryPlanner(FP)?PPT文档演模板i2生产计划与排程WhatIsRhythmFactory

Planner(FP)•FactoryPlannerusestheinformationfromtheexistingtransactionsystem(ERP)toprovideintelligentdecisionsupportcapabilityin

PlanningandScheduling•FactoryPlannerprovidesaglobalintegratedview•Purchasing•OrderEntry•Shipping•MRP•FactoryPlanner•FloorControl•Data•Decis

ions&DataPPT文档演模板i2生产计划与排程WhatCanRhythmFPDo?•FactoryPlannerprovidesasystematicandconstraint-basedplanningconc

ept•FactoryPlannercanhelptominimizethecurrentad-hocplanningprocess•FactoryPlannercanquicklyrevealtheproductionconstraint,whichisalmostimpossiblef

ortraditionalplanningprocessPPT文档演模板i2生产计划与排程RhythmFPArchitecturePPT文档演模板i2生产计划与排程RhythmFPArchitecture•Client-ServerArchitecture•Bothserv

erandclientprocessescanrunonWindowsNTmachines•Mayrunserverandclientonseparatemachines•Useexistingdata(fromTrit

onandSFCS)•MemoryResident•Multi-UsercapabilityPPT文档演模板i2生产计划与排程RhythmFPArchitecture(cont.)•Rhythm•FPClient•Rhythm•FPClient•Rhythm•FPClient•D

ataFiles•Rhythm•FPServer•Rhythm•FPServer•Production•Planner•Material•Planner•Report•Reader•Production•Server•What-if•Ser

verPPT文档演模板i2生产计划与排程RhythmFPFramework(Input&Output)•Rhythm•FPServer•Demand•ProductStructure:•Partnumber•BOM•Routi

ngs•FactoryModel:•Resources•ResourceCalendar•MaterialAvailability:•UnassignedInventory•P.O./VendorInfo.

•WIP•OtherInformation:•Tools•...•ProductionPlan:•Capacity•MaterialPPT文档演模板i2生产计划与排程RhythmFPFramework(cont.)•FPrequiresACCURAT

EandSUFFICIENTdatainput(garbagein&garbageout)•Openloopplanningprocessinthefirstphase•Plannersexecutetheproductionplanba

sedonFP’ssuggestionPPT文档演模板i2生产计划与排程BasicFPDataObjects•BOMdata•Demandorderdata•Partnumberdata•Unassignedinve

ntorydata•Supplierpartdata•Resourcedata•RoutingdataPPT文档演模板i2生产计划与排程MoreFPDataObjects•Wipdata•Operationresourcedata•Resourcecalendardata•Vendorcalend

ardata•VariablecapacitybucketsizedataPPT文档演模板i2生产计划与排程FPOutputFiles•Criticaldeliverydata•PurchaseorderEDCrecomm

endations•Manufacturingorderdata•Plannedstarttimes•Procurementdata•Procurementbypartdata•etc.PPT文档演模板i2生产计划与排程FPDataObjectsRelationship

•DemandOrders•&ForecastOrders•BOM•Unassigned•inventory•Routingdata•VendorInfo•Resourcedata•Resource•calendardata•WIPdata•Fin

ishedGoods•PartNumbers•MfgOrdersPPT文档演模板i2生产计划与排程RhythmFPPlanningConceptPPT文档演模板i2生产计划与排程FPPlanningConcept•BTO

(Build-to-order)engine:useDemandsasthedrivertocreateplan•Considerbothmaterialandcapacityconstraintsatthesametime•ConsiderbothSalesOrdersand

Forecastsasthedemandinputwithdifferentpriorities•StartasanInfiniteCapacityPlanandprogresstoaFiniteCapacityPlanPPT文档演模板i2

生产计划与排程FPPlanningConcept(cont.)•MaterialsareassignedaccordingtotheBOMexplosionfromthefinishgoodlevel–alsoconsiderTimefactors•

RawMaterials(ProcuredParts)aresuppliedbyon-handinventoryorP.O.fromvendors.•Manufacturedparts(finishgoodsandintermediateparts)aresuppliedbyWIP

ormanufacturingorders(workorders).PPT文档演模板i2生产计划与排程ProcessFlowinFP•InfiniteCapacityPlanning•FiniteCapacityPlanning•CAO(constraintanchoroptimization)•

DetailScheduling•IdentifyMaterialandCapacityProblems•FixMaterialProblems•AttempttofixCapacityProblems•Cre

atedetailedschedulesPPT文档演模板i2生产计划与排程FPInfiniteCapacityPlanning(ICP)•Buildfactorymodelphase•InventoryAssignmentphase•Plannedstartt

imephase•Capacityutilizationphase•Presentsplanthroughuserinterface(client)PPT文档演模板i2生产计划与排程ICP--BuildFact

oryModel•Readfilesintomemoryandcreateresidentmemorymodel–FileformatsinSpecFiles•DoconsistencycheckingPPT文档演模板i2生产计划

与排程ICP--InventoryAssignment•ExploreBillofMaterials–DeterminesBOMconfigurationandroutingassignments–Createsman

ufacturingorderstosatisfydemands•Netrequirementsforrawmaterialsandsub-assembliesagainston-handinventoryandWIP(Work-I

n-Process)–CreatesmaterialrequirementsPPT文档演模板i2生产计划与排程ICP--InventoryAssignment(cont.)•BackwardSchedule–Definition:LatestPossibleStartTime(LP

ST)-thelatestdateamanufacturingtaskcanbeginandstillcompleteontime–LPST=TaskDueDate-TaskProcessingtime–CalculatestheLPSTforeachmanufacturingtask

–EachmanufacturingtaskwillhaveaLPST–Softconstraint:violateLPSTconstraintwilldeterioratetheorder-fulfillmentperformancePPT文档演模

板i2生产计划与排程ICP--InventoryAssignment(cont.)•BackwardSchedule•Subassembly1•R.W.#1•R.W.#2•Sub•assembly2•Computer•Order•DueDate•TaskDue•Date(LPST

)•LPST•LPST•Mfgorder#1•Mfgorder#3•Mfgorder#2PPT文档演模板i2生产计划与排程ICP--InventoryAssignment(cont.)•InventoryAss

ignment–Prioritizedemandorders(duedate,priority,quantity)–Sortprioritizeddemandorders–Sortpartsfromend-itemtor

awmaterials–Calculatedemands–AllocatesuppliesPPT文档演模板i2生产计划与排程ICP--InventoryAssignment(cont.)•ForwardSc

hedule–Definition:EarliestPossibleStartTime(EPST)-theearliestdatethatamanufacturingtaskcanbegin(constrainedbymaterials)

–EPST=max(ServerStartTime,MaterialAvailableTime)–CalculatestheEPSTforeachmanufacturingtask–Eachmanufacturing

taskwillhaveanEPST–Hardconstraint:productioncannotbestartedwithoutmaterialsavailablePPT文档演模板i2生产计划与排程

ICP--InventoryAssignment(cont.)•Sub•assembly1•R.W.#1•R.W.#2•Computer•OrderCompletion•Time•MaterialAvailable•Time(EPST)•EPST•EPST•Mfgorder#1•Mfgorder#

3•Mfgorder#2•ForwardSchedule•Sub•assembly2PPT文档演模板i2生产计划与排程ICP--PlannedStartTime•AssignPSTforeachtask

•Definition:PlannedStartTime(PST)istheexpectedstartdatethatataskwillbegintakingmaterialavailabilityintoconsideration•Calculation:PS

T=max(EPST,LPST)•EachmanufacturingtaskwillhaveaPST•PSTvaluesmaybeoverridenthroughtheuserinterfacePPT文档演模板i2

生产计划与排程ICP--CapacityUtilization•Determinebucket(operationtimeinterval)configuration--fromvariablecapacitybucke

tsizedata•Calculatecapacityforeachbucket--fromresourcecalendardata•CalculateworkloadineachbucketbasedonPSTandruntimeofeachtaskPPT文档演模板i2生产计划与排程FP

FiniteCapacityPlanning•Identifytheconstrainedresources•BalanceandoffloadloadsforconstrainedresourcesinaGLOBALvi

ew(Globaloptimization)•Planbasedonflexiblestrategyoptions(e.g.MinimizeWIP)•RespondquicklyPPT文档演模板i2生产计划与排程FPDetailScheduling•Schedulebasedonflexibles

trategyoptions(e.g.FIFO)•Abletospecifytheschedulinghorizon•Abletogenerateaglobaloptimizedproductionschedule•Generatethe

dispatchlistforexecution•IntelligentschedulingalgorithmandresultsPPT文档演模板i2生产计划与排程Howtomakeitsuccessful•Us

er-ownproject•TrustandCooperation•Whatareourgamerules?–Forecast/Acceptance,S/O,P/O,etc.–Thinkingoffuture,reasona

bleprocedures•DataClean-up–Shouldbestartedfromtheverybeginning–Where,when,who,how,etc.•etc.PPT文档演模板i2生产计划与排程RhythmFPFeaturesPPT文档

演模板i2生产计划与排程ListofSomeFeatures•TransferBatching•ManufacturingLotSizing(CMO)•ProcurementLotSizing•WIPReporting•AdvancedScheduler(AS)•DueDateQu

oting•BatchClient•Alternates–AlternateParts–AlternateResources–AlternateRouting•ECNEffectivity–Dateeffectivity–Use-upeff

ectivity•Sequence-DependentSetups•ResourceModelingPPT文档演模板i2生产计划与排程UsingRhythmFPPPT文档演模板i2生产计划与排程UsingFP--BasicUIentitie

s•Problemwindows•Reports•Demandorders•Demandorderplan•Mfgorders•Mfgorderplan•PartbufferPPT文档演模板i2生产计划与排程UsingFP--Probl

emWindows•FPhastheoutstandingproblemanalyticalcapabilities–Shortorderproblem–Lateorderproblem–Capacityshortagepro

blem–Materialshortageproblem–LatemanufacturingpartsproblemPPT文档演模板i2生产计划与排程UsingFP--ProblemWindows(cont.)PP

T文档演模板i2生产计划与排程UsingFP--FPreports•Criticaldeliveryreport•PurchaseorderEDCreport•Procurementreport•Latematerialreservat

ions•Masterschedule•ResourceloadPPT文档演模板i2生产计划与排程UsingFP--DemandordersPPT文档演模板i2生产计划与排程UsingFP--DemandOrderPlanPPT文档演模板i2生产计划与排程Usi

ngFP--MfgOrdersPPT文档演模板i2生产计划与排程UsingFP--MfgOrderPlanPPT文档演模板i2生产计划与排程UsingFP--PartBufferPPT文档演模板2022/11/15i2生产计划与排程演讲完毕，谢

谢听讲!再见，seeyouagain