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Topic6Activity-BasedCostingMAA703ManagementAccounting1EvolutionofABC⚫Conventionalcostingsystemsuseatwo-stageallocationprocess:1.service
departmentcostsareallocatedtoproductiondepartments.2.productiondepartmentoverheadcostsareallocatedtoproductsusingavolume-basedpredeterminedoverh
eadrate.2Productcostsdon’tmakesense⚫Problem:Theremaybenorelationshipbetweentheoverheadapplicationbaseandthewaythatdifferentproduct
scauseoverheadcosts⚫Theresult:❖High-volumesimpleproductsareover-costedandover-priced❖Low-volumecomplexproductsareunder-costedandunder-priced3
PlantwideOverheadRatesCompanieshavetendedtousedirectlabourastheoverheadapplicationbase.Howeverdirectlabou
risnowarelativelyminorpartoftotalmanufacturingcost.Manytasksthatusedtobedonebyhandarenowdonebyautomatedequip
ment.4Atwostageprocessisnecessarybecausecostsareallocatedtodepartmentsandthentoproducts.FinishingDepartmentShippingDe
partmentPaintingDepartmentDepartmentalOverheadRates5Department1Department2Department3CostpoolsIndirectLa
borIndirectMaterialsOtherOverheadStageOne:CostsassignedtopoolsDepartmentalOverheadRates6Department1Department2Department3CostpoolsStageO
ne:CostsassignedtopoolsProductsStageTwo:CostsappliedtoproductsDepartmentalOverheadRatesIndirectLaborIndirectMaterialsOtherOverh
ead7Department1Department2Department3CostpoolsStageOne:CostsassignedtopoolsProductsStageTwo:CostsappliedtoproductsDirectLabourHoursMachineHoursRawMa
terialsCostDepartmentalAllocationBasesDepartmentalOverheadRatesIndirectLaborIndirectMaterialsOtherOverhead8Co
stDistortionscausedby2-stageallocations⚫Thereisanolinkbetweenthecauseofsupportactivitycostsandthebasisforassigningthesecoststopr
oducts⚫Why?1.Allocationsarebasedonunitorvolumerelatedmeasures.2.Differentproductsconsumedifferentamountsofsupportactivities.9Question
ableprofitmargins⚫Tocompeteinthemarketplace,somecompanieshavehadtocutthepricesofhighvolumepopularitems.⚫ButTheyhavebeenabletoachievehighmark
-upsonlowvolumespecialtyproducts.10Erosionofcompanyprofits⚫Pricecutsproduceincreasedsalesinunitsbutdecreasedtotalrevenue⚫Highmark-u
psonspecialtyproductsdidn’toffsetthefallinprofitmarginsofhighvolumeproducts11Causesofproblems⚫Increasedproductdiversity⚫changingcoststructures⚫useofv
olume-basedcostdriversHaveresultedin:distortedproductcosts12Solution:ActivityBasedCosting⚫ABCusescostdriversthatdirectlylinkactivitiesperfor
medtoproductsmade.⚫costdriversareselectedwhichmeasuretheaveragedemandplacedoneachactivitybyeachproduct.⚫activitycostpoolsareassig
nedtoproductsinproportiontothewaythattheyconsumeeachactivity.13Solution:ActivityBasedCosting⚫ACTIVITIESCONSUMERESOURCES⚫PRODUCTSCONSUMEACTIVITI
ES⚫Activitiesareusedtolinkresourcecoststoproducts14ActivityBasedCosting(ABC)Theobjectiveofactivity-basedcostingistounders
tandthecausesofoverheadcostsandtoidentifytherealprofitabilityofproductsandcustomers.ABCisagoodsupplementtoourtrad
itionalcostsystemIagree!15Overheadratesmaybebasedonactivityatcapacity.ActivityBasedCosting(ABC)Activity-BasedCostingBothmanufactur
ingandnonmanufacturingcostsmaybeassignedtoproducts.Somemanufacturingcostsmaybeexcludedfromproductcosts.Thereareanumberofcostpo
ols,eachofwhichisallocatedusingauniquemeasureofactivity.Allocationbasesoftendifferfromtraditionalcostingsyst
ems.16HowCostsareTreatedUnderActivity-BasedCostingOverheadAllocationPlantwideOverheadRateDepartmentalOverhea
dRatesActivityBasedCosting17Activity-basedcosting⚫isawayofmeasuringboththecostofcostobjectsandtheperformanceofactivities⚫canhelpsolveproblemssuch
as❖distortedproductcosts❖poorcostcontrol⚫theformofABCadopteddependsontheproblemsthatneedtobeaddressed18DesigninganABCSystemCostObjects(
e.g.,productsandcustomers)ActivitiesConsumptionofResourcesCost1920IdentifyingandDefiningActivitiesAnACTIVITYis
apartoftheproductionprocessforwhichmanagementwantsaseparatereportingofcosts.Unit-LevelActivitiesBatch-LevelActivitiesProduct-susta
iningActivitiesFacility-sustainingActivities21OutputUnit-LevelCosts...–areresourcessacrificedonactivitiesperformedoneachindividualunitofproduc
torservicee.g.EnergyusedbymachinesMachinedepreciationorrepairsTheKeyQuestion:Doestheamountoftheactivitycostpoolincreasewiththenumberofunits
produced?22Batch-LevelCosts...–areresourcessacrificedonactivitiesthatarerelatedtoabatchofunitsrathertha
ntoeachindividualunitofproductorservice.Set-upactivitycostsmaybedrivenbyset-uphours.Thiswilldependonthenumberset-upscarr
iedouti.e.onthenumberofbatchesproducedandthetimeeachset-uptakes.23Product-Sustaining...–(orservice-sustaining)costsa
reresourcessacrificedonactivitiesundertakentosupportindividualproductsorservices.Designcostsmaybedrivenbyt
hetimespentbyengineersdesigningtheproductitselfandplanninghowitwillbemade.24Facility-SustainingCosts...–arere
sourcessacrificedonactivitiesthatcannotbetracedtoindividualproductsorservicesbutwhichsupporttheorganizationasawhole.⚫Generaladministration❖rent
❖buildingsecurity❖CEO’ssalary25DifferentformsofABC⚫Simpleapproach-includesmanufacturingoverheadonly⚫ABCsystemforallindirectcosts-in
cludesmanufacturingandnon-manufacturingcosts⚫Comprehensivesystem-includesallproduct-relatedcosts,exceptdirectmaterial26TheM
echanicsofABCClassicBrassLtdmakesfinelymachinedbrassfittingsforavarietyofapplications.Forthiscompany,theultimatecostobjectsare:Pro
ducts,Customerorders,andCustomers.Oneoverheadcost-shipping-canbetraceddirectlytocustomerorders.Thecompany’sactivitycostpoolsareshownonthenextslide
.27Step1:IdentifyandDefineActivitiesandActivityCostPoolsAtClassicBrass,theABCteam,selectedthefollowin
gactivitycostpoolsandactivitymeasures:ActivityCostPoolActivityMeasureCustomerordersNumberofcustomerordersPro
ductdesignNo.ofproductsdesignedOrdersizeMachine-hoursCustomerrelationsNumberofactivecustomersOther(notassigned
toproducts)ActivityCostPoolsatClassicBrass28Step1:IdentifyandDefineActivitiesandActivityCostPools⚫CustomerOrders-assignedallcosts
ofresourcesthatareconsumedbytakingandprocessingcustomerorders.⚫ProductDesigns-assignedallcostsofresourcesconsumedbydesigningproducts.⚫Orde
rSize-assignedallcostsofresourcesconsumedasaconsequenceofthenumberofunitsproduced.⚫CustomerRelations–assignedallcostsassociatedwithmainta
iningrelationswithcustomers.⚫Other–assignedalloverheadcoststhatarenotassociatedwiththeothercostpools.29Productio
nDepartmentIndirectfactorywages500,000$Factoryequipmentdepreciation300,000Factoryutilities120,000Factorybuildinglease80,0001,000,000$Shippingcostst
racedtocustomerorders40,000GeneralAdministrativeDepartmentAdministrativewagesandsalaries400,000Offic
eequipmentdepreciation50,000Administrativebuildinglease60,000510,000MarketingDepartmentMarketingwagesan
dsalaries250,000Sellingexpenses50,000300,000Totaloverheadcosts1,850,000$OverheadCostsatClassicBrass(ManufacturingandNonManufacturing
)Step2:WheneverPossible,DirectlyTraceOverheadCoststoActivitiesandCostObjects30Step3:AssignCoststoActivityCostPoolsCustomerOrdersProductDesignOrde
rSizeCustomerRelationsOtherTotalProductionDepartmentIndirectfactorywages25%40%20%10%5%100%Factoryequipm
entdepreciation20%0%60%0%20%100%Factoryutilities0%10%50%0%40%100%Factorybuildinglease0%0%0%0%100%100%Shippingcosts**Ge
neralAdministrativeDepartmentAdministrativewagesandsalaries15%5%10%30%40%100%Officeequipmentdepreciation30%0%0%25%45%100%Administrativebuild
inglease0%0%0%0%100%100%MarketingDepartmentMarketingwagesandsalaries20%10%0%60%10%100%Sellingexpenses10%0%0%70%20%100%ActivityCostPoolsAtClassicBras
sthefollowingdistributionofresourceconsumptionacrossactivitycostpoolsisdetermined.**Notincludedbecausetheyaredirectl
ytracedtocustomerorders.31CustomerOrdersProductDesignOrderSizeCustomerRelationsOtherTotalProductionD
epartmentIndirectfactorywages125,000$FactoryequipmentdepreciationFactoryutilitiesFactorybuildingleaseGeneralAdminis
trativeDepartmentAdministrativewagesandsalariesOfficeequipmentdepreciationAdministrativebuildingleaseMarketingDepartm
entMarketingwagesandsalariesSellingexpensesTotalActivityCostPoolsIndirectfactorywages$500,000Percentconsumedbycustomerorders25%$125,
000Step3:AssignCoststoActivityCostPoolsProductionDepartmentIndirectfactorywages500,000$Factoryequipmentdepreciation300,000Factoryutilities120,0
00Factorybuildinglease80,0001,000,000$Shippingcoststracedtocustomerorders40,000GeneralAdministrativeDepartmentAdmi
nistrativewagesandsalaries400,000Officeequipmentdepreciation50,000Administrativebuildinglease60,000510,000MarketingDepartmentMarketingwages
andsalaries250,000Sellingexpenses50,000300,000Totaloverheadcosts1,850,000$OverheadCostsatClassicBrass(ManufacturingandNonManufacturing)32C
ustomerOrdersProductDesignOrderSizeCustomerRelationsOtherTotalProductionDepartmentIndirectfactorywages125,00
0$Factoryequipmentdepreciation60,000FactoryutilitiesFactorybuildingleaseGeneralAdministrativeDepartmentAdministrativewagesandsalariesO
fficeequipmentdepreciationAdministrativebuildingleaseMarketingDepartmentMarketingwagesandsalariesSellingexpensesTotalActivityCostPoolsProductionDepa
rtmentIndirectfactorywages500,000$Factoryequipmentdepreciation300,000Factoryutilities120,000Factorybuildinglease80,0001,000,000$Sh
ippingcoststracedtocustomerorders40,000GeneralAdministrativeDepartmentAdministrativewagesandsalaries400,000Officeequipmentdeprecia
tion50,000Administrativebuildinglease60,000510,000MarketingDepartmentMarketingwagesandsalaries250,000Sellingexpenses50,000300,000Totalove
rheadcosts1,850,000$OverheadCostsatClassicBrass(ManufacturingandNonManufacturing)Factoryequipmentdepreciation$300,000Percentc
onsumedbycustomerorders20%$60,000Step3:AssignCoststoActivityCostPools33CustomerOrdersProductDesignOrderSizeCustomerRelationsOtherTotalProducti
onDepartmentIndirectfactorywages125,000$200,000$100,000$50,000$25,000$500,000$Factoryequipmentdepreci
ation60,000-180,000-60,000300,000Factoryutilities-12,00060,000-48,000120,000Factorybuildinglease----80,00080,000GeneralAdministrati
veDepartmentAdministrativewagesandsalaries60,00020,00040,000120,000160,000400,000Officeequipmentdepreciation15,000--12,500
22,50050,000Administrativebuildinglease----60,00060,000MarketingDepartmentMarketingwagesandsalaries50,00025,000-150,00025,000250,000Sellingexpenses5,
000--35,00010,00050,000Total315,000$257,000$380,000$367,500$490,500$1,810,000$ActivityCostPoolsStep3:AssignCoststoAc
tivityCostPools34Step4:CalculateActivityRatesDirectMaterialsDirectLaborShippingCostsOverheadCostsTracedTracedTracedCostObjects:Produ
cts,CustomerOrders,Customers35Step4:CalculateActivityRatesDirectMaterialsDirectLaborShippingCostsOrderSizeCust
omerOrdersProductDesignCustomerRelationsOtherOverheadCostsCostObjects:Products,CustomerOrders,CustomersFi
rst-StageAllocation36Step4:CalculateActivityRatesDirectMaterialsDirectLaborShippingCostsCostObjects:Product
s,CustomerOrders,CustomersOrderSizeCustomerOrdersProductDesignCustomerRelationsOtherOverheadCostsFirst-StageAllocationSecond-StageAllocation
s$/MH$/Order$/Design$/CustomerUnallocated37Step4:CalculateActivityRatesTheABCteamestimatesthatClassicBrasswillhavethefollowingtotalacti
vitiesforeachactivitycostpool...❖1,000customerorders,❖200newdesigns,❖20,000machine-hours❖100customers.Nowthete
amcancomputetheindividualactivityratesbydividingthetotalcostforeachactivitybythetotalactivitylevels38Step4:CalculateActivityRatesAfterth
efirst-stageallocationiscomplete,computationofactivityratesforeachactivitycostpoolcanbedoneasfollows:ComputationoftheActivityRatesCustomerOrd
ersProductDesignOrderSizeCustomerRelationsOtherCostsfromfirst-stageallocation315,000$257,000$380,000$367,500$490
,500$Totalactivity1,00020020,000100N/ACostperunitofactivity315$1,285$19$3,675$perorderperdesignperMHpercust.perMHpercustomer.÷÷÷÷39S
tep5:AssignCoststoCostObjectsLet’stakealookathowoursystemworksforjustonecustomer–WindwardYachts.StandardStanchions(nodesignrequired)1.400unitsor
deredwith2separateorders.2.Eachstanchionrequired0.5machine-hours.3.Sellingpriceis$34each.4.Directmaterialstotal$2,110.5.Directl
abortotals$1,850.6.Shippingcoststotal$180.CustomCompassHousing(requiresnewdesign)1.Oneorderduringtheyear.2.Eachhousingrequired4machine-hou
rs.3.Sellingpriceis$650each.4.Directmaterialstotal$13.5.Directlabortotals$50.6.Shippingcoststotal$25.40Step5:A
ssignCoststoCostObjects(a)(b)(a)(b)ActivityCostPoolsActivityRateActivityABCCostCustomerorders315$2630$Productdesign1,2850
-Ordersize192003,800Customerrelations3,675N/AOverheadCostfortheStandardStanchions(a)(b)(a)(b)ActivityCostPoolsActivityRateActivityABCCos
tCustomerorders315$1315$Productdesign1,28511,285Ordersize19476Customerrelations3,675N/AOverheadCostfortheCustomHousingThecustomer-levelc
ostisassignedtocustomersdirectly;itisnotassignedtoproducts.41Step6:PrepareManagementReportsStandardStanchionsSales13,600$Cost:Di
rectmaterials2,110$Directlabor1,850Shippingcosts180Customerorders630Productdesign-Ordersize3,8008,570Product
margin5,030$42Step6:PrepareManagementReportsCustomCompassHousingSales650$Cost:Directmaterials13$Directlabor50Shippingcosts25Custome
rorders315Productdesign1,285Ordersize761,764Productmargin(1,114)$43WindwardYachtsProductmargins:Standardstanchion5,030$Customcompasshousing(1,1
14)Totalproductmargin3,916Less:Customerrelations3,675Customermargin241$Step6:PrepareManagementReportsCustomerPro
fitabilityAnalysis44ProductMarginsStandardStanchionsCompassHousingSales13,600$650$CostsDirectmaterial
s(2,110)(13)Directlabor(1,850)(50)Manufacturingoverhead(10,000)(200)Productmargin(360)$387$TraditionalCostAccountingSystem(MH=machinehour)Predeterm
inedmanufacturingoverheadrate$1,000,00020,000MH=$50/MH=400unitsx0.5MH/unitx$50/MH=$10,00045DifferencesBe
tweenABCandTraditionalProductCostingABCwillordinarilyshiftoverheadcostsfromhigh-volumeproductsproducedinlargebatchestolow-volumeproductsproducedin
smallbatches.UnderABCbothmanufacturingandnonmanufacturingcostsmaybeassignedtoproducts.Organization-sustainingcostsandthecostsofidlecapacityar
enotassignedtoproducts.46Activity-basedversusconventionalproductcosts⚫Conventionalcostingassumesproductcostsaredrivenbyvolume-basedcostdrivers⚫Conven
tionalcostingignoresbatchsize-unitsproducedinlargebatchesconsumearelativelylowamountperunitofbatchcos
ts⚫ABCcanincludenon-manufacturingcosts47ABCbenefitswillbegreatestwhere...⚫Overheadcostsareasignificantproportionoftotalcost,andalargepartof
overheadisnotdirectlyrelatedtoproductionvolume⚫Thebusinesshasadiverseproductrange,andtheindividualproducts’useofsupportresourcesdiffe
rsfromtheiruseofvolume-basedcostdrivers48ABCbenefitswillbegreatestwhere...⚫Productionactivityinvolvesdiversebatc
hsizesandproductcomplexity.⚫Therearelikelytobehigh‘costs’associatedwithmakinginappropriatedecisions,basedoninaccurateproductcosts.⚫Thecostofdes
igning,implementingandmaintaininganABCsystemisrelativelylowduetosophisticatedITsupport49ImpedimentstointroducingABC⚫LackofawarenessofABC⚫Uncertaintya
boutthepotentialbenefitsfromABC⚫Firmsunderstandtheneedforchangebutareconcernedabouttheextensiveresourcerequirementstoimpleme
ntABC⚫Resistancetochangeamongmanagersandemployees❖ReadingbyBoothandGiacobbe50Otheractivity-basedcostingissues⚫Source
sofvariationsintypesofABCincludewhether❖actual(past)orbudgetedcostsareanalysed❖theimplementationisaone-offprojectoranon-goingsystem❖costobjects,
otherthanproducts,areincluded51Otheractivity-basedcostingissues⚫Implicationsofexcesscapacity❖ABCestimatesthecostofresourcesused
toperformactivitiestoproduceandsellproducts,whichmaynotalwaysequalthecostofresourcessupplied❖needtoaccountforthecosts
ofunusedcapacitywhenbudgetedcostshavebeenusedtogenerateactivity-basedproductcosts52Otheractivity-basedcostingissues⚫Behaviourali
ssues❖changecanbeperceivedasthreateningABCmayrequirechangesindatacollectedandcollectionandanalysisprocedures❖‘bottom-up’chan
gemanagementmaygivesomedegreeofownershipofanychangescausedbyABC❖managementmustbeseenascommittedtothechangeprocess53Li
mitationsofactivity-basedcosting⚫Ifahighleveloffacility-levelcostsareallocatedtoproducts,thiscanleadtoanarbitraryelementofproduc
tcost⚫Unitisedbatch,productandfacility-levelcostscanleadtoproductcoststhatareoflimitedusefordecisionmaking⚫T
hecostofupdatinganABCsystemcanbeveryhigh,butthisisneededtoavoidproducingoutdated,irrelevantinformation54Activity-base
dcostinginserviceorganisations⚫ABCcanbedifficulttoimplementinservicefirms,because❖highlevelsoffacilitycostscauseproblemswithcostingservices❖ind
ividualactivitiesaredifficulttoidentifybecausetheyarenon-repetitive❖anon-repetitiveproductionenvironmentmakesitdifficulttoidentifyservi
ceoutputs55Activity-basedmanagement(ABM)⚫Processofusinginformationfromactivity-basedcostingtoanalyseactivities,costdriversandp
erformancesothatcustomervalueandprofitabilityareimproved⚫Customervalue❖thefeaturesofaproductwhichcustomersarewillingtopay
56UsingABMtoreducecosts⚫Identifythemajoropportunitiesforcostreduction⚫Determinetherealcausesofthesec
osts⚫Developaprogramtoeliminatethecauses,and,therefore,thecosts⚫Introduceperformancemeasurestomonitortheeffectivenessofcostred
uctionefforts57Identifyingthemajoropportunitiesforcostreduction⚫Value-addedactivities❖essentialtothe
customer,orbusiness⚫Non-value-addedactivities❖canbeeliminatedwithoutdetrimenttoeitherthecustomersorthebusiness58Value-AddedCosts⚫Avalue-a
ddedcostisacostthatcustomersperceiveasaddingvalue,orutility,toaproductorservicee.g.foracomputer:–Adequatememo
ry–Pre-loadedsoftware–Reliability–Easy-to-usekeyboards59Non-value-addedcosts⚫Anon-value-addedcostisacostthatcust
omersdonotperceiveasaddingvalue,orutility,toaproductorservice.vCostofexpeditingvReworkvRepairvMaterialinspectionvId
letime60Activity-BasedManagement⚫ABMcanbeusedforlProductpricingandmixdecisionslCostreductionandprocessimprovementdecisionslDesigndecisions61Prod
uctPricingandMixDecisions⚫ABCgivesmanagementinsightintothecoststructuresformakingandsellingadiverserangeofprodu
cts.⚫Itprovidesmoreaccurateproductcostinformationandmoredetailedinformationoncostsofactivitiesandthedriversofthosecosts.62Cos
tReductionandProcessImprovementDecisions⚫ManufacturinganddistributionpersonneluseABCsystemstofocusoncostreductionefforts.⚫Managerssetcost-red
uctiontargetsintermsofreducingthecostperunitofthecost-allocationbase.63DesignDecisions⚫Managementcanidentifyandevaluatenewdesignstoi
mproveperformancebyevaluatinghowproductandprocessdesignsaffectactivitiesandcosts.⚫Companiescanworkwiththeircus
tomerstoevaluatethecostsandpricesofalternativedesignchoices.64Just-In-TimeProductionSystems⚫Just-in-time
(JIT)productionsystemstakea“demandpull”approachinwhichgoodsareonlymanufacturedwhenneededtosatisfycustomerorders.⚫Dem
andtriggerseachstepoftheproductionprocess,startingwithcustomerdemandforafinishedproductattheendoftheprocess,tothedemandfordirect
materialsatthebeginningoftheprocess.65MajorFeaturesofaJITSystem⚫ThefivemajorfeaturesofaJITsystemare:lOrganizingproductioninma
nufacturingcellslHiringandretainingmulti-skilledworkerslEmphasizingtotalqualitymanagementlReducingmanufacturingleadtimeandsetuptim
elBuildingstrongsupplierrelationships66KeyfeaturesofJITproduction1.A‘pull’methodofco-ordinatingproductionwhichuses
kanbans.‘Kanban’istheJapanesetermforcardorvisiblerecord.Nothingismanufacturedatanystageuntilitsneedissignalledfromthesu
bsequentstage,viaakanban.2.Simplifiedproductionprocesses.Non-value-addedactivitiesareidentifiedandremov
ed.67KeyfeaturesofJITproduction3.Purchaseofmaterials,andmanufactureofsub-assembliesandproductsinsmalllotsBatchsizestendtobesmallandinvent
orylevelsarelow.4.Quickandinexpensivesetupsofproductionmachinery.Toproduceinsmallbatchessetuptimesmustbereduced.68KeyfeaturesofJITprod
uction5.High-qualitylevelsforrawmaterials,componentsandfinishedproducts6.Effectivepreventativemaintenanceof
equipment7.FlexibleworkteamsManyfirmshavemovedfromrigidassemblylinestowardswork-basedteammadeupofmulti-s
killedemployees.69CostsofJIT⚫Substantialinvestmentisneededtochangetheproductionfacilitiessoastominimisenon-value-addedactivities⚫Anincreasei
ntheriskofinventoryshortagesandtheassociatedlossofproductionandsales.❖Astrikeatthefactoryofasuppliercancauseatotalshutdo
wnofproduction.❖In2001a14daystrikebyemployeesatasupplierofsteeringpartscostHoldenanestimated$20Maday.70BenefitsofJIT⚫Savingsininventory-carry
ingcosts⚫Lowerinsurancecosts⚫Fewerlossesduetospoilage,obsolescenceandtheft⚫Noopportunitycostsofhighinventory⚫Eliminationofnon-value-addedactivities⚫M
eetscustomersneedsmoreeffectively71ENDOFTOPIC672